Ph: +91 96409 90044 | info@msrindia.in

ENGINEERING

IN-HOUSE TOOL & DIE

 MSR Forgings builds all tools & dies in house to assure quality, time and savings.

ENGINEERING 

MSR Forgings key to successful part designs includes:

  • Full consideration of alloy selection​
  • Tool design and construction​
  • Impact production lubrication and the possibility of heat treatment

OTHER DESIGN OPTIONS:

  • Overall shape options – the impact part can adhere to any number of shapes, including oval, round or rectangular.​
  • Wall and bottom design options – wall design may be thick, thin or tapered, the bottom may be solid or pierced.​

Deep Drawing

mhThe shape of the deep drawn components are usually hollow parts – which can be removed from the tools – the bottom of the produced components can be flat or shaped, the wall thickness is usually the same as the bottom thickness. The raw materials of the deep drawn components are usually steel, aluminium and copper.

The deep drawing technology offers in many cases a more cost-effective solution of producing steel, aluminium and copper hollow components comparing to other technologies, the investment in the tooling might return even at a relatively small (5 000 pieces) volumes.

Deep drawing is a sheet metal forming consists of the transformation, by cold forming, of a raw material sheet or strip into a product by application of one or more relatively high force impact applied by a special type of mechanical or hydraulic press. Depending on the geometry of the product the deep drawing process might be called simple deep drawing or require forward or backward flow of the material or a combination of both of these modes. With further operations additional features can be formed on the component such as holes, grooves, threads.

Advantages particularly associated with the deep drawing process:

  • Steel, stainless steel, copper and aluminium components can be produced
  • Economy of manufacture achieved through minimum material and energy usage
  • Rapid production rate
  • Thin wall hollow components can be produced
  • Maintenance of fine tolerances over an extended production run
  • Fine surface finish immediately suitable for most surface treatments

Impact Forgings

The shape of the forge components can be vary almost arbitrarily – which can be removed from the tools – the bottom of the produced components can be flat or shaped in many ways, the wall thickness can be different from the bottom thickness. The raw materials of the impact extruded components are usually aluminium sometimes copper.

The Forgings technology offers in many cases a more cost-effective solution of producing aluminium and copper components comparing to other technologies, the investment in the tooling might return even at a relatively small (1 000 pieces) volumes.

Impact Forging consists of the transformation, by cold forming, of a raw material billet (slug) into a product by application of a single high force impact applied by a special type of mechanical press. Depending on the geometry of the product the Forgings process may require forward or backward flow of the material or a combination of both of these modes. With further operations additional features can be formed on the component such as holes, grooves, threads.

Advantages particularly associated with the Forgings process:

  • Economy of manufacture achieved through minimum material and energy usage
  • Thin wall hollow components can be produced
  • Rapid production rate
  • Relatively low tooling cost
  • Significantly enhanced material properties
  • Guaranteed freedom from porosity
  • Maintenance of fine tolerances over an extended production run
  • Potential for design simplification
  • Wide range of applicability
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